美国尼伯科 Nibco

操作,维护,准备工作 / 小修
美国尼伯科SURE SEAL(稳密)高性能蝶阀

OPERATION, MAINTENANCE, PREPARATION / MINOR REPAIR
NIBCO SURE SEAL HIGH PERFORMANCE BUTTERFLY VALVES

简明联系方式 - 微信号:18906039241


操作和安装
OPERATION AND INSTALLATION
操作:
OPERATION:
  1. 阀门可以配置各种操作装置,例如杠杆手柄,手动齿轮,气动执行器或电动执行器。
    The valve can be fitted with various operating devices such as lever handle, manual gear, pneumatic actuator or Electric Actuator.
  2. 逆时针方向旋转开启阀门,顺时针旋转关闭阀门,可以根据需要调节或关断管道内的流体。
    By rotating the disc counter-clockwise to open or clockwise to close, the flow inside the pipeline can be regulated or shutoff - whichever is desired.
维护:
MAINTENANCE:

不需要定期维护。如果需要可以偶尔通过压盖法兰双头螺栓和螺栓,对阀杆填料进行调节。值得注意的是调节这些螺母螺栓时要均匀,不要过紧。否则可能导致阀杆填料过早磨损,最终导致阀门发生故障。如果阀门操作过程中,阀杆填料出现泄漏,多数情况下只需要紧固填料/压盖法兰螺栓,即可阻止泄漏。

Regular maintenance is not needed. Occasional adjustment of the stem packing may be required using the gland flange studs and bolts. It is important to adjust these nuts evenly and not to over tighten. Failure to do so could lead to premature stem packing wear and eventual valve failure. In most cases, should a stem packing leak occur during operation, the packing/gland flange bolts can be tightened to correct the leakage.

顺时针旋转压盖法兰螺母,一次一圈,直到泄漏停止为止。如果这个调节方法无法阻止泄漏,可能需要更换填料,更换填料的步骤请参阅下列的“填料更换”说明,或者可能需要采购一个新的阀门。

This is accomplished by turning the gland flange nuts clockwise one turn at a time until leakage is stopped. Should adjustment fail to correct leak, packing can be replaced as steps listed under “Packing Replacement”, or a new valve can be purchased.

建设期间残留在管道线路内的污垢和残渣可能会损坏阀座或阀瓣边缘,导致阀座故障。如果阀座出现故障,按照下列“阀座更换”所列步骤操作,排除故障。

Dirt and debris left in pipeline from construction can damage the seat or disc edge and cause seat failure. Should seat failure occur, follow the steps listed under “Seat Replacement” to correct problem.

准备工作/小维修
PREPARATION / MINOR REPAIR
  1. 先确认管线内的流体种类。对于有毒液体和可燃液体,需要采取保护措施。
    Identify media in pipe. Protection against exposure to toxic and/or flammable liquids should be taken.
  2. 将管道线路内的压力进行减压,并且将管道线路内的流体介质完全排放干净。
    Depressurize pipeling and drain completely.
  3. 确保阀瓣处于关闭位置,按照安装步骤进行反向操作,拆卸阀门和执行器。
    Make sure disc is in the closed position and remove valve and operator by reversing the installation procedures.
    *注:如果阀门还处于承压状态下,要保证执行器始终与阀门连接在一起,这一点很重要。执行器。
    *Note: It is important that the valve operator always be attached to the valve while valve is under pressure.
填料更换(当管道线路减压后,流体介质排出后)
PACKING REPLACEMENT (ONCE PIPELINE IS DEPRESSURIZED AND DRAINED.)
  1. 从阀门顶部拆卸执行器和安装装置。
    Remove operator and mounting hardware from top of valve.
  2. 拆卸压盖法兰螺母和锁定垫圈。
    Remove gland flange nuts and lock washers.
  3. 拆卸压盖法兰,螺栓和填料压盖。
    Remove gland flange, bolts and packing gland.
  4. 拆卸旧填料,替换成新填料。
    Remove old packing and replace with new.
  5. 反向步骤重新安装填料压盖,压盖法兰,螺栓螺母和垫圈。按照下列所列扭矩紧固螺母。
    Reverse steps reinstalling packing gland, gland flange, bolts nut and washers. Tighten nuts to below listed torque.
    压盖法兰螺栓扭矩
    Gland Flange Bolt Torque
    英寸
    in
    毫米
    mm
    英尺磅
    ft lbs
    2"-6" 50-150 4 ft lbs
    8"-14" 200-350 8 ft lbs
    16"-24" 400-600 11 ft lbs
    30"-36" 750-900 13 ft lbs
  6. 用扳手环绕阀门几次,进行紧固(小心谨慎,不要损坏阀杆),然后重新安装执行器。
    Cycle valve several times with wrench (being careful to not damage stem) and then reinstall operator.